Swaraj Electrical Corporation

Hi-Stroke Milling Vibrator Motor is a heavy-duty industrial vibratory motor specifically designed to generate high-amplitude linear vibrations. Unlike standard vibrator motors that deliver medium to low vibration amplitude, hi-stroke motors are engineered for aggressive material movement, particularly where large particles, high bulk density, or heavy loads are involved.

Technical Features 

 

Power Range: 0.25 HP – 1 HP (standard), can go higher

Centrifugal Force: Up to 10000 N

Stroke (Amplitude): 3 mm – 12 mm adjustable

Duty: S1 continuous duty
Mounting: Foot-mounted, flange-mounted options

Protection: IP55 / IP65 (dust & water resistant)
Poles 2,4,6,8&10

Applications

 

Food & Agriculture

 

Vibratory milling for grains and pulses.

 

 

Screening of nuts, maize, and seeds

Power supplyThree-phase voltage from 220V to 440V, 50Hz or 60HZ
Polarity2, 4, 6 and 8 poles.Conformity with INDIAN STANDARDSISO CERTIFICATION OF QUALITY MANAGEMENT
FunctioningContinual service (S1) at maximum declared centrifugal force andelectric power.

Centrifugal forceRange FROM 200 N extended up to 50000 N. adjustable in a continuous linear mode withvariation of the position of the eccentric weights.
Insulation classClass F (155°C).
Ambient temperatureFrom -10°C to +50°C, on request it is possible to have vibrators formax. ambient temperatures of +55°C. On request special greasesfor temperatures lower than –10°C. 

Fixing of the vibratorIn all positions and therefore without restriction.
LubricationAll vibrators are lubricated in the factory and do not requirefurther lubrication if used in normal operating conditions (“FORLIFE” lubrication). In heavy duty operating conditions periodicalre-lubrication may be applied.
Terminal boxLarge fixed electrical connections. Special shaped terminals allow to fix the power supply cable, protecting it from loosening. 
Electric motorThree-phase asynchronous type. Designed for maximum startingtorques and torque curves specific to requirements of vibratingmachines. The rotor is die cast aluminium. CasingIn spheroidal castiron for all sizes. Patented shape that improves heat dispersionand lowers normal working temperatureat full load.An external earthing screw is located on the casing as prescribedby RegulationIEC/EN60079-0.
Bearing coverConstructed in cast iron (spheroidal or grey) or in aluminium withsteel bearing seat. The geometry of the flange transmits the loadto the casing uniformly. 
BearingsSpecial NJ series roller bearings with particular geometry, especially designed forswaraj vibrators, suitable to support both high radial and axial loads.
Motor shaftIn treated steel alloy (Isothermic hardening) resistant to stress.
Eccentric weightsAllow continual adjustment of the centrifugal force. Thisadjustment is realized by holes divided equally on counter weights, which expresses thecentrifugal force as a percentage of the maximum centrifugalforce.
Weight coversIn steel shee

Vibro Grizzly Vibrator Motors 

Definition
A Vibro Grizzly Vibrator Motor is a heavy-duty industrial vibration motor specially designed to power grizzly feeders used in crushing and screening plants.
A grizzly feeder is a machine that feeds large rocks and ores into a crusher while simultaneously scalping (screening out) fines and smaller particles through a grizzly grid.

Technical Features 
Power Range: 0.25 HP – 20 HP
Centrifugal Force: 10,000 – 100000 N
Stroke: 4 mm – 12 mm (adjustable)
Duty: S1 continuous duty
Protection: IP55 / IP65
Mounting: Flange / Foot Mount


 Applications
Vibro grizzly motors are indispensable in:
Mining & Quarrying
Feeding jaw crushers, cone crushers, and impact crushers.
Scalping ores, coal, iron ore, bauxite, and limestone.
Construction & Aggregates
Feeding crushed stones for road, dam, and building projects.
Handling river gravel, granite, basalt, etc.
Cement Industry
Feeding raw limestone, clay, and gypsum into crushers.
Steel & Metallurgy
Feeding iron ore, coke, and sinter material.
Power Plants
Handling coal before pulverization.

An unbalanced vibrator motor, also known as an eccentric mass vibrator, is a powerful electric motor designed for industrial applications that require strong, controlled vibrations. Here's what makes them essential for various tasks:

Function:

• Unlike a standard motor, this one utilizes unbalanced weights (eccentric masses) strategically attached to the motor shaft.
• As the motor rotates, these unbalanced weights create centrifugal force. This force isn't evenly distributed, causing the motor and any attached equipment to vibrate.
• The intensity of vibration can sometimes be adjusted by:
  • Changing the position of the weights on the shaft.
  • Varying the motor speed (on specific models).

Applications:

Unbalanced vibrator motors find use in various industrial processes where powerful vibrations are needed:

• Material Handling: A key component in vibratory feeders, screens, sifters, and compactors, ensuring smooth material flow and preventing blockages.
• Construction: Used for concrete consolidation in precast applications, formwork vibration for a better finish, and material movement in silos and hoppers.
• Manufacturing: Integrated into processes like product sorting, parts cleaning, and material flow within processing lines.
• Mining and Quarrying: Employed for efficient material movement in chutes, screens, and feeders within processing plants.
• Food Processing: Assists in efficiently sieving, sorting, and conveying large quantities of food items.
• Chemical Processing: Facilitates the movement of various chemicals, powders, and granules within processing equipment.

Benefits of Unbalanced Design:

• Simple and Reliable: The unbalanced weight design offers a robust and reliable solution for vibration generation.
• Efficient Force Transmission: The direct connection between the unbalanced weights and the motor shaft ensures efficient vibration transfer.
• Cost-Effective: Generally less expensive compared to more complex vibration generation methods.

Features to Consider:

• Force Output: Choose a motor with sufficient centrifugal force to meet the vibration needs of your specific application.
• Mounting Options: Select a motor with a compatible mounting option (foot mount, flange mount, etc.) for easy integration into your equipment.
• Variable Speed/Force (on some models): Opt for a model with adjustable vibration intensity if you require precise control over the process.
• Motor Specifications: Ensure the motor's voltage, power rating, and phase (single-phase or three-phase) are compatible with your power supply.

Swaraj table vibrator motors are highly used in interlocking tile making vibrator table. These motors are specially designed for this particular application. Swaraj table vibrator motors makes sure that your paver blocks gets good and smooth finishing.

Key features:Low maintainceTotally enclosedOversized bearingsMS motor bodyLong lifeLow soundHigh torque

A hopper vibrator motor is a workhorse in the industrial world, ensuring a steady and efficient flow of bulk materials through hoppers, bins, and chutes. Here's a breakdown of what it does and why it's essential:

Function:

• This electric motor utilizes an unbalanced weight system (eccentric weights) on its shaft.
• As the motor rotates, the unbalanced weights create a centrifugal force, causing the motor and the hopper it's mounted on to vibrate.
• This vibration disrupts material bridges and blockages within the hopper, promoting a smooth and consistent material flow.

Benefits:

• Prevents Material Bridging: Eliminates material build-up and clogging within the hopper, ensuring a continuous flow.
• Improves Material Discharge: Promotes complete emptying of the hopper, minimizing material waste and production downtime.
• Enhances Material Processing: Contributes to efficient material handling in various industrial processes.

Applications:

Hopper vibrator motors find application across numerous industries where bulk materials are handled:

• Construction: Promotes smooth flow of sand, gravel, and cement in hoppers feeding concrete mixers and batching plants.
• Food Processing: Ensures consistent flow of grains, powders, and other dry food products.
• Pharmaceuticals: Maintains uninterrupted flow of powders and granules during production processes.
• Chemical Processing: Facilitates the movement of various dry chemicals and powders within hoppers and silos.
• Plastics Industry: Promotes a steady flow of plastic pellets and granules through hoppers feeding processing machines.

Features:

• Adjustable Vibration Force: Many models allow for controlling the vibration intensity to suit specific material properties and flow requirements.
• Durable Construction: Built to withstand the demands of harsh industrial environments, often featuring robust cast iron or aluminum housings.
• Variety of Sizes and Power Outputs: Available in various sizes and motor power outputs to match the capacity of the hopper and the material being handled.
• Easy Installation: Typically designed for simple mounting on the hopper wall or flange for quick and efficient setup.

A single-phase vibrating motor is a specific type of electric motor designed to generate vibrations for various industrial applications. Here's a closer look at its characteristics:

Function:

• Similar to its three-phase counterpart, it uses an electric motor with unbalanced weights (or eccentric masses) attached to the shaft.
• As the shaft rotates, the unbalanced weights create a centrifugal force, causing the motor and attached equipment to vibrate.
• The intensity of vibration can be adjusted by:
  • Changing the position of the weights on the shaft.
  • In some models, varying the motor speed.

Applications:

• Single-phase vibrators are ideal for applications requiring lower vibration force compared to three-phase models.
• Common uses include:
  • Material handling equipment: Vibratory feeders, screens, sifters, and compactors.
  • Construction: Concrete consolidation in precast applications, formwork vibration for better finish.
  • Agriculture: Shaking out grain storage bins and sorting equipment.
  • Manufacturing: Product sorting, parts cleaning, and material flow in processing lines.

Benefits of Single-Phase Motors:

• Simpler electrical connection: They require a standard single-phase power supply, readily available in most industrial and residential settings.
• Cost-effective: Generally less expensive than three-phase motors due to simpler design.
• Compact size: Often smaller and lighter than three-phase motors for similar power output.

Things to Consider:

• Lower vibration force: Single-phase motors typically generate less vibration force compared to three-phase options.
• Power limitations: They may not be suitable for heavy-duty industrial applications requiring very strong vibrations.

Swaraj table vibrator motors are highly used in interlocking tile making vibrator table. These motors are specially designed for this particular application. Swaraj table vibrator motors makes sure that your paver blocks gets good and smooth finishing.

Key features:Low maintainceTotally enclosedOversized bearingsMS motor bodyLong lifeLow soundHigh torque

A rotary vibrator motor is a powerful and versatile electric motor designed to generate vibrations through a rotational motion. Here's a breakdown of its key characteristics and applications:

Function:

• Similar to other vibrator motors, it utilizes unbalanced weights (eccentric masses) attached to a central shaft.
• As the motor rotates, these unbalanced weights create a centrifugal force that isn't evenly distributed.
• This off-center force causes the motor and any equipment it's connected to vibrate. The direction and intensity of vibration can be influenced by:
  • The position and weight of the unbalanced masses.
  • The motor's rotation speed (on some models with adjustable speed control).

Applications:

Rotary vibrator motors find use in a wide range of industries due to their ability to generate controlled vibrations:

• Material Handling: A key component in vibratory feeders, screens, sifters, and compactors, ensuring smooth material flow and preventing blockages. Construction: Used for concrete consolidation in precast applications, formwork vibration for a better finish, and material movement in silos and hoppers.
• Manufacturing: Integrated into processes like product sorting, parts cleaning, and material flow within processing lines.
• Other Industries:
  • Mining and Quarrying: Employed for efficient material movement in processing plants.
  • Food Processing: Assists in efficiently sieving, sorting, and conveying food items.
  • Chemical Processing: Facilitates the movement of various chemicals, powders, and granules within processing equipment.

Benefits of Rotary Design:

• Efficient Force Transmission: The rotary design allows for direct transfer of the unbalanced weight's force, creating powerful vibrations.
• Versatility: Suitable for various applications by adjusting the unbalanced weight configuration and potentially the motor speed (on specific models).
• Durability: Built to withstand harsh industrial environments, featuring robust housings suited to the application (e.g., cast iron for heavy-duty use).

Features to Consider:

• Force Output: Choose a motor with sufficient centrifugal force to meet the vibration needs of your specific application.
• Mounting Options: Select a motor with a compatible mounting option (foot mount, flange mount, etc.) for easy integration into your equipment.
• Variable Speed/Force (on some models): Opt for a model with adjustable vibration intensity if you require precise control over the process.
• Motor Specifications: Ensure the motor's voltage, power rating, and phase (single-phase or three-phase) are compatible with your power supply.

flange vibrator motor is a type of electric motor specifically designed to create vibrations and is mounted via a flange for secure attachment. Here's a breakdown of its key characteristics:

Design:

• Electric Motor: Contains a standard electric motor that converts electrical energy into rotational energy.
• Eccentric Weights: Has unbalanced weights (also called eccentric weights) attached to the motor shaft at one or both ends.
• Flange: Features a flat, circular plate (flange) on the motor housing for secure bolting onto equipment. This flange design allows for easy installation and removal.

Function:

• As the motor rotates, the unbalanced weights create centrifugal force. This force isn't evenly distributed around the shaft's center, causing the motor and any attached equipment to vibrate.
• The vibration intensity can sometimes be adjusted by changing the position of the weights or, in some models, by varying the motor speed.

Applications:

Flange vibrators are commonly used in industrial settings for various purposes due to their efficient vibration generation and ease of mounting. Here are some common applications:

• Material Handling: Used in vibratory feeders, screens, sifters, and compactors to keep materials flowing smoothly and prevent blockages.
• Construction: Employed for concrete consolidation in precast applications and formwork vibration to achieve a smoother surface finish.
• Manufacturing: Integrated into processes like product sorting, parts cleaning, and material flow within processing lines.
• Food Processing: Assists in efficiently sieving, sorting, and conveying food items.

Benefits of Flange Vibrators:

• Efficient Vibration: The flange design allows for effective transmission of vibrations to the attached equipment.
• Secure Mounting: The flange ensures a stable and secure connection, preventing the motor from moving during operation.
• Versatility: Available in various sizes and force outputs to suit different application needs.

flange vibrator motor is a type of electric motor specifically designed to create vibrations and is mounted via a flange for secure attachment. Here's a breakdown of its key characteristics:

Design:

• Electric Motor: Contains a standard electric motor that converts electrical energy into rotational energy.
• Eccentric Weights: Has unbalanced weights (also called eccentric weights) attached to the motor shaft at one or both ends.
• Flange: Features a flat, circular plate (flange) on the motor housing for secure bolting onto equipment. This flange design allows for easy installation and removal.

Function:

• As the motor rotates, the unbalanced weights create centrifugal force. This force isn't evenly distributed around the shaft's center, causing the motor and any attached equipment to vibrate.
• The vibration intensity can sometimes be adjusted by changing the position of the weights or, in some models, by varying the motor speed.

Applications:

Flange vibrators are commonly used in industrial settings for various purposes due to their efficient vibration generation and ease of mounting. Here are some common applications:

• Material Handling: Used in vibratory feeders, screens, sifters, and compactors to keep materials flowing smoothly and prevent blockages.
• Construction: Employed for concrete consolidation in precast applications and formwork vibration to achieve a smoother surface finish.
• Manufacturing: Integrated into processes like product sorting, parts cleaning, and material flow within processing lines.
• Food Processing: Assists in efficiently sieving, sorting, and conveying food items.

Benefits of Flange Vibrators:

• Efficient Vibration: The flange design allows for effective transmission of vibrations to the attached equipment.
• Secure Mounting: The flange ensures a stable and secure connection, preventing the motor from moving during operation.
• Versatility: Available in various sizes and force outputs to suit different application needs.

We are engaged in offering High Frequency Shuttering Vibrators to our clients. Our range of all products is widely appreciated by our clients.

An industrial vibrator motor is a heavy-duty electric motor specifically designed to generate forceful vibrations for a wide range of industrial applications. Here's a closer look at these powerful tools:

Function:

• Utilizes an electric motor with unbalanced weights (eccentric masses) attached to the shaft.
• As the motor rotates, the unbalanced weights create a centrifugal force causing the motor, and any equipment it's connected to, to vibrate.
• The intensity of vibration can be adjusted in some models by:
  • Changing the position of the weights on the shaft.
  • Varying the motor speed (on specific models).

Applications:

Industrial vibrator motors are incredibly versatile due to the powerful vibrations they produce. Here are some common applications:

• Material Handling: A mainstay in vibratory feeders, screens, sifters, and compactors, keeping materials flowing freely and preventing blockages.
• Construction: Employed for concrete consolidation in precast applications, formwork vibration for a smooth finish, and material movement in silos and hoppers.
• Manufacturing: Integrated into processes like product sorting, parts cleaning, and material flow within processing lines.
• Mining and Quarrying: Used for efficient material movement in chutes, screens, and feeders within processing plants.
• Food Processing: Assists in efficiently sieving, sorting, and conveying food items in bulk quantities.
• Chemical Processing: Facilitates the movement of various chemicals, powders, and granules within processing equipment.

Key Features:

• Durable Construction: Built to withstand harsh industrial environments, featuring robust cast iron or steel housings for maximum longevity.
• High Force Output: Delivers powerful vibrations to effectively move even heavy or densely packed materials.
• Variable Speed or Force (on some models): Allows for adjusting vibration intensity to match specific application needs.
• Variety of Sizes and Power: Available in a wide range of sizes and motor power outputs to suit different applications and equipment.
• Mounting Options: Offered with various mounting options like foot mounts, flange mounts, and customized configurations for flexible installation.